GETO Makes Landmark with Perfection in the Malaysia

GETO Malaysia participated in a significant landmark project in the middle of Genting Highland, wellknown summer retreat in Malaysia. It is IBN Highlands City – A billion-dollar project developed by IBN Corp Ltd. GETO empowers the construction industry around the world with high aluminium formwork productivity.

IBN Highlands City
IBN Highlands City

1. Project Description

IBN Highlands City is a mixed development project (serviced apartment and hotel), which was designed based on the imaginative visuals of several pieces of flower petals placed in the midst of clouds of the cooling highland. The project has a total built-up area of 8,400,000 sq ft.

2. Project Challenges

Within the 4978.52 ㎡ aluminium formwork construction area the project consumes in total, GETO Malaysia supplied 2166.83 ㎡ of the aluminium formwork system. In the system, GETO Malaysia supplied 400 ㎡ systems, which are round edges and arc-shaped columns. The special design of IBN Highlands City that is largely different from common typical structures creates challenges for the construction and precise design of formwork in aluminium factory for the project.

3. Project Solutions

① Intelligent Design and Attentive Fulfillment

With GETO’s intelligent formwork software, BIM Modulation Design in place, special structures are no longer a real challenge since every structure in the AutoCAD drawing of IBN Highlands City can be quickly checked in place at one time. This patented software of GETO Group can automatically identify walls, beams, slabs, and other structures with 100% precision attained.

In addition, GETO’s intelligent BIM Modulation Design Software can facilitate the client to achieve an ideal state in maximizing the reusability of the client’s existing aluminium panel in adoption together with the GETO aluminium formwork system.

② Ideal Casting Effects

Upon the delivery of the aluminium formwork system to the site, GETO site supervisors stayed with the project for at least one month. They are committed instruct the workers on site to appropriately fix the structure system, while quickly responding to any circumstances related to the formwork system on-site. Because of our outstanding construction engineering solutions, we have done a great job with this project.

Besides the use of the standard panels supplied, the curve-shaped structures formed by special-shaped aluminium formwork systems are in good casting effect as well. This helps the contractor to save up time for crafting the special-shaped by crafting timber formwork on-site, which brings the result of cost-saving in hiring increasingly costing labour in carpeting. Also not forget to highlight, the high durability of the GETO Aluminium Formwork System guarantees the consistency of the casting quality of the project across numerous floors it is being reused.

special-shaped aluminium formwork systems
special-shaped aluminium formwork systems

INQUIRY

Published: Sep 30, 2022

Last published: Sep 17, 2022

Precast Beamless Structures And Seismic Isolation System

One of GETO’s customers has studied special building structures to protest against earthquakes. Their company mission is to provide solutions to save lives and deliver affordable housing in earthquake-prone areas. Finally, the local government highly appreciated and recognized their building solution, which adopted the GETO Precast Concrete.

1. How these structures works?

Seismic isolated fundamental work on the same principle as a“tilted doll”. Unlike other seismic isolation system, it doesn’t require any regular maintenance. GETO Precast Mould System helps clients save a lot of money for later maintenance.

seismic isolation system

2. The characters of the precast system

The clients provide the architectural plan, elevation plan and section only, there is no structural plan, because it’s beamless structure. However, they require us to provide aluminium forms for the column parts. it’s not the same as normal square columns. The difference is that we need to reserve several holes for steel rebar and those holes should be open precisely, here let me share some attached photos from GETO  precast factory. Our customer calls it as “PBS” column.

GETO  precast factory
aluminium column formwork

3. The advantages of the system

This precast formwork system has two main components that can be used independently. The factory produced precast columns and precast slabs are combined and welded on site. No beams are required that reduces building weight, cost and time of construction.

precast columns and precast slabs
The Construction Steps
precast beamless structures
Connection of all elements

INQUIRY

Published: Sep 17, 2022

Last published: Aug 30, 2022

MRT Station Project

1. The introduction of the project

In Taiwan, China, the government is planning new MRT stations, of which the Sanying MRT station is under construction. GETO has proudly supplied aluminium formwork system for wall, beam, deck, column etc, including inclined columns.

捷运站体

2. Supplied products

The dimensions of the largest inclined column on site are as follow:

Length of column base section: 2300mm

Width of column base section: 2300mm

Vertical height of column: 14253mm

Length of beveled side of column: 15222mm

Angle: 69.45°

aluminium column formwork,

3. The meaning of the project

MRT are closely related to people’s lives and being able to build MRT stations with aluminium formwork is an important step forward in GETO’s involvement in public construction projects in Taiwan.

4. The difficulties in the project

In this project, due to the special structure, it is necessary to adopt large leaning columns, which are more difficult for our aluminium formwork design, but we did it perfectly.

5. The solutions to the difficulties

Large leaning columns mean that stronger support and reinforcement systems, more accurate design and production, and strict site management are required – all three of which are essential.

① GETO solves it with tie rod system, which ensures the security and efficiency of the project. GETO formwork class products can be applied to different project types and high turnover of formwork between different structure types and typical floors can be achieved.

② GETO uses self-developed software of modulation, such as BIM, Auto CAD and 3D Modulation Software to offer the clients. These technologies provide technical support for the customer’s project, promoting it to be successful.

③ In this project, GETO provides 24 hours online technical support for customers to solve the technical problems when using our aluminium column formwork, so as to be customer-center and give customers a good experience.

INQUIRY

Published: Aug 30, 2022

Last published: Aug 17, 2022

Excellent Projects Formed by PPVC System – GETO

Excellent Project 1: Yishun North Gaia

This project consists of 11 towers, formed by 2444 precast modules of 91 structural types. GETO supplied 35 sets of automated precast mould and 17 sets of non-automated precast mould for turnover in casting in this project.

Yishun North Gaia

Excellent Project 2: One Bernam

GETO supplied 21 sets of automated precast mould for turnover in casting 38 precast modules in this tower.

One Bernam

Related article:

https://www.getoformwork.com/industry-news-articles/ppvc-housing-precast-formwork-system-geto/

https://www.getoformwork.com/enterprise-news-articles/geto-ppvc-housing-precast-formwork-system/

https://www.getoformwork.com/industry-news-articles/7-steps-to-produce-ppvc-housing-precast-formwork-geto/

INQUIRY

#PPVChousingprecastformworksystem

#GETO

#prefab

#prefabricated

#ppvc

#construction

#singapore

Published: July 17, 2022

Last published: June 30, 2022

GETO PPVC Housing Precast Formwork System

What is GETO PPVC Housing Precast Formwork System?

Upholding the business philosophy of customer-centric, GETO and its partner collaboratively committed into product development and upgrading works for the successful introduction of GETO PPVC housing precast formwork system and its complementary products, as in compliance with the construction industrialization agenda proposed by Singapore Government.

GETO offers the following services:

  1. Customized service in the production and design stage
  2. Professional on site support
  3. Qualified formwork system and products

GETO Precast Mould System

Aluminium Mould

PPVC Aluminium Mould

Advantages:

  • High scrap value
  • Short lead period
  • Easy Assembly and disassembly without using cranes 

Automatic Steel Mould

PPVC Automatic Steel Mould

Advantages:

  • Lower labour cost
  • High construction efficiency
  • Applicable for different PPVC strutures
  • Easy demoulding

Non-automatic Steel Mould

PPVC Non-automatic Steel Mould

Advantages:

  • Less material cost
  • Easy Design and Mature Technology

FOUR ADVANTAGES of GETO Precast Mould System

GETO prefabricated mould system, compared with traditional construction technology, has unique four advantages:

High construction efficiency, Fast finished product

Housing precast production formwork can form all struction of a building, including the deck, side wall, base floor, door opening, and window at one time, thus minimizing duration for the precast structure formation. Compared with the traditional steel formwork, it has over 50% enhancement in working site efficiency.

Automated production, good casting quality and more cost saving

  1. Extendable steel structure and automated control system can replace manual operations by machineries and it saves up over 40% of labour cost.
  2. Self-equipped with internal and external support frame system does not need tie-rod system to withstand side pressure of concrete pouring. With this technique in place, the production system can effectively maximize the quality of precast outcome, and the most importantly, decrease the possibility of water leakage in the building formed by the system. Outcome of product casting is similar to effect of fair-faced concrete.

Safety production

Ease site labour’s working intensity, while offers more assurance for construction workplace safety.

Environmental Friendly

The green, low-carbon, and highly automated operating environment, in line with the trend of global low-carbon economy and the green building concept advocated by governments of various countries, is gradually replacing the conventional construction technology.

Related article: https://www.getoformwork.com/industry-news-articles/geto-ppvc-housing-precast-formwork-system-2/

inquiry

#PPVChousingprecastformworksystem

#GETO

#prefab

#prefabricated

#ppvc

#construction

#singapore

Published: June 30, 2022

Last published: June 17, 2022

Eight Special Engineering Projects Categories-GETO

As an aluminium formwork company with 11 years of aluminium formwork design and production experience, GETO has accumulated a lot of experience in aluminium formwork projects. We will summarize these projects into eight special project categories, hoping to provide you with some inspiration.

Two typical floor designs share one aluminium formwork set in one tower

For a tower with two types of typical floor design, GETO’s solution is to offer one set of aluminium formwork system for reuse and turn over throughout the tower. GETO equips its self-developed 3D BIM System to do automatic formwork modulation, correction and design. The integration of top-notch technology has made the formwork system design to reach the standard of no physical aluminium formwork mockup needed. The solution is more cost effective, helping customers to save construction cost, and improve the smoothness of construction progress on sites.

Urban Village ii, Cambodia
Sea Gate, Cambodia

Podium and typical floors share one aluminium formwork set in one tower

There is a great difference in terms of structural design and floor height between podium and typical floors in a tower. With rich experience and professional strength accumulated from the past, GETO can offer one set of aluminium formwork system that could be turnover and reused between non-typical floors and typical floors, by the efforts of modifying structural design of the project and enhancing the standardization level of aluminium formwork system set. Meanwhile, we propose aluminium-timber mix and formwork strengthening solutions to our clients, as to facilitate our clients in saving up construction material and labour cost, which consequently solve the pain point of our clients in bearing high cost to procure extra set of formwork for non-typical floor construction.

博孝二期项目, Taiwan-China
Lotus Park View, India

Customization for podium with large-size flat deck structure and no beams

For construction projects that consist of huge and flat structure without beams, GETO will introduce them to use Quick-Deck System with 1200 x 1800mm in its formwork size to build podiums. The operational efficacy for this system is high, which can effectively speed up the progress of construction sites and satisfy the quality control needs of our clients, and facilitate them to minimize integrated cost for their aluminum formwork construction projects.

M-Arisa in KL, Malaysia

Skyscrapers with aluminium formwork and self-climbing platform system integrated

By offering integrative design of aluminium formwork system and self-climbing platform system, GETO can contribute to improve the efficacy of structural work progress for high rises. Meanwhile, GETO customizes design for several connecting points of aluminium formwork system and self-climbing platform system, such as offering extra strengthening accessory parts and steel frame structure, as for our clients to achieve their objectives of cost-saving and peace of mind status for relevant construction projects. The stability and safety of the building products in use is the greatest assurance we can offer to our clients.

Tri-zen, Sri Lanka
Agile Embassy Garden in KL, Malaysia

Aluminium formwork system turnover for terrace house projects with mirror-like structure and party walls

Based on the project characteristics of terrace house project and the budget allocation of relevant client for the number of formwork sets, GETO offer customized aluminium formwork system turnover solution for clients. By modifying structural design of terrace houses project and improving the standardization rate of formwork system, GETO proposes technical solution for aluminium formwork system turnover that takes mirror-like structure and party walls into account. This effort can maximize the turnover rate of aluminium formwork system invested by our clients.

Terrace House@SURYA, Cambodia
CASAS CARLINA HOUSING PROJECT, Hhilippines

Unique design throughout the whole building

GETO has dealt with extremely difficult projects previously, by involving in detailing and design, and production process of projects with complex structures, including round columns, arc-shaped beams, decks with special angles, etc. Even if buildings with unique designs have great floor height, more changes, and complex structures, GETO can still manage to design it with zero-flaw standard by utilizing its self-developed Intelligent Formwork Modulation System.

IBN Hingland City, Malaysia
The GIA Tower, Cambodia

Tower block formed by using GETO PPVC Fully-Automated Formwork System

In adherence to the industrialization of construction industry concept proposed by Singapore Government, GETO and its regional partner collectively developed innovation in crafting PPVC precast system. This innovation classified the rooms in every housing units as one modular unit for one-time molding in a precast production plant prior to delivery to construction sites. In the process of precast production in plant, GETO PPVC Fully-Automated Formwork System Machine is used to assembly and detach building formworks and support frames. Facilitated by intelligent automated alert checking system, every modular units are assured to be in effectively strengthened status, which is align with the strict requirement of Singaporean Government to allow only 1mm error for every meter of building precast structures.

Yishun North Gaia, Singapore
One Bernam Condominium, Singapore

The basement and typical floors of the public buildings completely constructed by using aluminium formwork

With the principle of customer-centric spirit, GETO maximized the turnover and utilization rate of the aluminium formwork for the public buildings like station, school, etc, by modifying the architectural drawing of the project. The basement and typical floors of the public buildings was completely constructed by using aluminium formwork, increasing efficiency.

SVKM SBPM, India
三莺捷运站体, Taiwan, China

Please feel free to contact us to discuss more creative engineering projects. Click on the page to know more about geto aluminum formwork projects:

INQUIRY

Published: June 17, 2022

Last published: May 31, 2022